Jump to content

Welds


Recommended Posts

7018AC rod on a worn out  loader bucket that I'm trying to get to limp along for a little bit longer. What are your thoughts (  I am particularly interested in what comp has to say as he is welding Yoda)?

Be as critical as possible. I want to know everything I am doing wrong. Honestly don't care if I did anything right. My thoughts are that I ran it too cold and should have ground out a groove in the cracks first. Are the bubbles in the weld when I let it arc out too far? Transitions between strings is kinda shitty, no? Thought about preheating it but had just ran out of O2, would this have helped? I'll grab some pictures today of what it looks like after a couple weeks of heavy abuse. Is the black outline around the HAZ that you can't see on these pics but is pretty obvious now carbon that rose to the surface or microfractures?

20160519_120835.jpg20160519_120830.jpg20160519_120823.jpg20160519_120822.jpg20160519_120818.jpg20160519_120816.jpg

 

 

 

  • Like 2
Link to comment
Share on other sites

well here you go, bubbles can be caused by a few things, improper angle if your running gas ........flow is low so it contaminates. or even bad gas ......if you are running fluxcore might be moist. yes you are running cold and rushing. grind it out and run root pass and 2 caps slow your roll...... 

  • Like 3
Link to comment
Share on other sites

20 minutes ago, comp56 said:

well here you go, bubbles can be caused by a few things, improper angle if your running gas ........flow is low so it contaminates. or even bad gas ......if you are running fluxcore might be moist. yes you are running cold and rushing. grind it out and run root pass and 2 caps slow your roll...... 

Thank you!

Link to comment
Share on other sites

Interesting, that actually made sense. Also a working helmet can make a difference too lol..

If you grind it out this time, do you need to heat or does the grinding heat it enough that won't be necessary?

Sent from my XT1585 using Tapatalk

  • Like 1
Link to comment
Share on other sites

46 minutes ago, JimboS1ice said:

Could you weld it from the other side too?

Jimbo

Sent from my iPhone using Tapatalk

Yeah, but if more of the welds start to crack or decide to pull apart I'll probably just take a grinder and grind it out and do passes like comp said to where it fuses all the way through. I'm going to leave it for now because they want to just replace the whole bucket with a bigger one soon and scrap this one. If that doesn't happen before it needs rewelded I'll have toTry again.

Link to comment
Share on other sites

Yeah, but if more of the welds start to crack or decide to pull apart I'll probably just take a grinder and grind it out and do passes like comp said to where it fuses all the way through. I'm going to leave it for now because they want to just replace the whole bucket with a bigger one soon and scrap this one. If that doesn't happen before it needs rewelded I'll have toTry again.

Ah makes more sense that way

Jimbo

Sent from my iPhone using Tapatalk

Link to comment
Share on other sites

  • 3 weeks later...
On 5/29/2016 at 8:09 PM, Stercorarius said:

Yeah, but if more of the welds start to crack or decide to pull apart I'll probably just take a grinder and grind it out and do passes like comp said to where it fuses all the way through. I'm going to leave it for now because they want to just replace the whole bucket with a bigger one soon and scrap this one. If that doesn't happen before it needs rewelded I'll have toTry again.

You said rods, so there shouldn't be any gas involved. If you aren't that practiced in welding, you will find welding on a flat level surface is the easiest way to do it. Grind it to a clean metal, groove it out where the cracks actually are. I am going to guess once you do those 2 steps you will find you didn't find the end of the crack, it was a little longer and hidden from you. 

  • Like 1
Link to comment
Share on other sites

27 minutes ago, Grumpy MSG said:

You said rods, so there shouldn't be any gas involved. If you aren't that practiced in welding, you will find welding on a flat level surface is the easiest way to do it. Grind it to a clean metal, groove it out where the cracks actually are. I am going to guess once you do those 2 steps you will find you didn't find the end of the crack, it was a little longer and hidden from you. 

Yeah, no gas. 7018 AC SMAW.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Member Statistics

    18,187
    Total Members
    6,555
    Most Online
    Rudolf
    Newest Member
    Rudolf
    Joined
×
×
  • Create New...