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Dcd995 grinding and slipping in 3rd gear fixed


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I had a dcd995 that would slip and grind in 3rd gear once put under a load.  It was acting like it was clutching out but it worked just fine in 2nd and 1st gear.  So I took it apart to find that the gear and shifter were wore enough that they were acting like ramps.  I replaced the gear assembly and shifter assembly and it's solved the problem.  The drill is 5 years old and it was a fairly inexpensive fix.  I was actually impressed it was the first time the tool had been opened up.

 

It's kind of hard to see in the pictures but the wear is on the inside teeth on the shifter ring and the outer teeth on the top ring of the gear assembly.

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