Jump to content

Milwaukiee Mag Drill 4203 838B Problem/Troubleshooting Help Needed


dgrant

Recommended Posts

Someone brought me a 4203 838B for troubleshooting. What I find is the mag base works good until the motor FWD or RWD is pushed. The mag base light will go from steady on to flashing. The more important failure is that the actual drill motor starts to run in the selected direction but quickly stops. Its a case of the power relay(s) closing connection then immediately opening back up. You can actually hear the relays doing just that, closing then immediately opening. This is a 4-wire drill motor. Black/White/Red/Blue wires.

    I suspect the motor full control and card is the probable cause of this failure but not positive. There isn't a lot more to it. Now for the motor's blue and red wires, not sure what they are for. Obviously this is a reversible motor so one of those wires is probably related to that.

    What I cannot find anywhere is a formal schematic to the control board. Unfortunately, Milwaukee epoxied the circuit board totally so there's no getting to the components otherwise I could reverse engineer it and possibly locate the issue. I suspect the "softstart" function that's supposedly built into it.

    Thoughts, ideas, help?

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Member Statistics

    18,204
    Total Members
    6,555
    Most Online
    stermscar
    Newest Member
    stermscar
    Joined
×
×
  • Create New...